Processes & Workflow
From Concept to Completion — Your Bespoke Manufacturing Partner
At Rhino Innovation, we pride ourselves on delivering a seamless, end-to-end manufacturing workflow that transforms your ideas into high-performance SMART repair solutions. Whether you’re fitting out a mobile repair van, expanding your existing workshop or launching a new body shop from the ground up, our tailored process is built around your unique space, needs and goals.
From the first consultation to final installation, we manage every detail with precision and care. Our expert team ensures each project moves efficiently through design, prototyping, manufacturing and delivery, providing you with complete confidence and clarity at every stage of the journey.
Step 1: Design Consultation
Every project begins with understanding your specific goals and space requirements. Our expert team works with you to capture key details, shop layout, repair services, workflow challenges and technical specs.
What to Expect:
- On-site or virtual consultation
- Space optimisation planning
- Equipment compatibility check
- Tailored recommendations
We don’t offer off-the-shelf solutions, our strength lies in bespoke manufacturing processes that work for real workshops.
Step 2: Prototyping and Engineering
Once we finalise the design direction, our engineering team brings your solution to life through detailed prototyping. We use advanced CAD tools to build out the configuration, refine specifications and address airflow, safety and space constraints.
Key Benefits:
- Modular layout for maximum efficiency
- Built-in flexibility for future expansion
- Focus on durability and UK manufacturing standards
This stage ensures everything is right before production begins, saving time and cost later.
Step 3: In-House Manufacturing
With your prototype approved, we move to precision-controlled in-house production at our UK-based facility. All SMART repair systems, paint booths, extraction units and drying solutions, are crafted using high-grade materials for longevity and safety.
Highlights of Our Manufacturing Workflow:
- Dry filter extraction systems for clean performance
- Belt-driven axial fans with high extraction rate
- Powder-coated or stainless-steel options
- Efficient infrared curing units available
This stage is where our commitment to quality truly stands out. Your equipment is built to perform from day one.
Step 4: Sub-Assembly and Quality Control
Before anything leaves our facility, each component goes through a rigorous sub-assembly and testing phase. We ensure every part fits perfectly and performs exactly as intended, avoiding costly on-site surprises.
This includes:
- Pre-fitting of filters and fan units
- Electrical component integration (where required)
- Testing airflow and extraction performance
- Quality assurance checks to UK safety standards
This is where bespoke becomes reliable.
Step 5: Packaging and Delivery
Once assembled and tested, your equipment is securely packed for easy on-site installation. Whether you’re fitting it yourself or using our professional install team, you’ll receive every component clearly labeled and protected.
Delivery Includes:
- All brackets, fixings, and ducting guides
- Assembly instructions and layout plans
- Fast delivery options across the UK
We aim to reduce downtime and get you operational quickly.
Step 6: Installation and Support
We can assist with full setup or provide guidance for your own team to install our modular systems with ease. And even after delivery, our team remains available for ongoing support, technical help or system upgrades.
Support You Can Rely On:
- Optional on-site installation
- Technical support by phone or email
- Advice for future add-ons or upgrades
We don’t just build equipment, we build relationships.
Why Our Workflow Works
Our proven system supports garages, body shops, and mobile SMART repair professionals across the UK. From day one, you’ll know exactly what’s happening and when, with a clear roadmap and personal support throughout.
Whether you’re investing in a SMART corner unit, alloy wheel booth, or a full-body shop fit-out, our design and development steps ensure a smooth and successful rollout every time.
Let’s Build Something Works That for You
If you’re ready to take your repair business to the next level, Rhino Innovation is here to help you make that leap with confidence. Our experienced team is committed to guiding you through every stage of our refined and responsive bespoke manufacturing process, designed specifically for SMART repair professionals across the UK.
From your initial idea to the final installation of custom-built equipment, we ensure a smooth, efficient experience tailored to your unique goals and workspace. Whether you’re launching a new workshop or upgrading an existing one, we’re ready to support your success. Get in touch today to start your journey.
Frequently Asked Questions
How long does the full manufacturing workflow take?
Most projects can be completed within 3–6 weeks, depending on complexity and volume.Can I customise the size or features of my SMART repair equipment?
Yes, every system is built to your specifications, including booth dimensions, fan types and finish options.Do you offer installation services
We offer optional installation assistance or full service, depending on your location and preference.Are your products suitable for mobile repair units?
Absolutely. We offer compact, modular designs ideal for vans or small workshop spaces.What makes your bespoke manufacturing process different?
We don’t repurpose generic products. Each item is designed for your space, your services and your success from scratch.
